| Customization: | Available |
|---|---|
| Media: | Grain/Feed/Flour |
| Driving Mode: | Electric |
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Heavy-Duty Grain Handling Perfected: Slide Gate Diverter Valves for Uncompromised Efficiency
In grain handling systems-where dust control, hygiene, and reliability are non-negotiable-Heavy-Duty Slide Gate Diverter Valves are engineered to eliminate downtime, prevent contamination, and streamline operations. Combining rugged construction with precision flow control, these valves excel in silos, processing plants, and transport systems.
Grain-handling valves prioritize food-grade safety, abrasion resistance, and explosion-proofing:
| Component | Material | Purpose |
|---|---|---|
| Body & Blades | 304/316 Stainless Steel | Corrosion resistance, USDA/FDA compliance, easy sanitization. |
| Seals | FDA-EPDM, PTFE, or Urethane | Dust-tight shutoff, resilience against temperature swings (-30°C to 120°C). |
| Liners & Wear Parts | TIVAR® 88, AR400 Steel | Anti-stick, low-friction, and extreme abrasion resistance. |
| Actuators | ATEX-Certified Pneumatic/Electric | Explosion-proof operation in grain dust environments (Zone 21/22). |
2. Key Attributes: Performance Under Load
Designed for high-volume grain (wheat, corn, soybeans) and challenging conditions:
| Attribute | Specification | Industry Impact |
|---|---|---|
| Capacity | 50-800 TPH (Tons Per Hour) | Handles peak loads in elevators & processing plants. |
| Pressure Rating | Up to 15 PSI (1 Bar) | Withstands pneumatic conveying systems. |
| Leakage Rate | <0.01% | Zero product loss, prevents cross-contamination. |
| Actuation Speed | 1-3 Seconds | Rapid flow switching minimizes downtime. |
| Cycle Life | 500,000+ cycles | Reduced maintenance costs in 24/7 operations. |
| Explosion Rating | ATEX, NFPA 61/69 Compliant | Safe operation in combustible dust environments. |
3. Core Functions: Precision in Action
| Function | Mechanism |
|---|---|
| Flow Diversion | Guillotine blades split grain between 2-4 outlets with 99.9% accuracy. |
| Dust Containment | Self-adjusting seals + purge ports prevent airborne dust (tested to <5 mg/m³). |
| Material Protection | Low-friction liners eliminate grain damage (e.g., cracked kernels). |
| Emergency Shutdown | Fail-safe blades close automatically during power loss or system faults. |
4. ROI-Driven Benefits
| Benefit | Data | Outcome |
|---|---|---|
| Downtime Reduction | 90% faster switching vs. manual valves | Saves 50+ hours/year in high-throughput facilities. |
| Product Preservation | <0.1% grain damage | Prevents $100K+ annual losses in premium grains (e.g., malting barley). |
| Safety Compliance | ATEX/IP69K Certified | Avoids $250K+ OSHA fines and facility shutdowns. |
| Maintenance Savings | 5x longer service life vs. flap valves | Cuts $20K/year in labor/parts. |
Applications
Grain Silos: Directional routing to drying/cleaning systems.
Flour Mills: Hygienic diversion between processing lines.
Feed/Pellet Plants: Explosion-proof flow control.
Export Terminals: High-capacity loading/unloading.
Conclusion
Heavy-Duty Grain Handling Slide Gate Diverter Valves set the industry standard for safety, efficiency, and reliability. With food-grade materials, ATEX-certified designs, and near-zero leakage, they solve the critical challenges of dust control, cross-contamination, and downtime-turning grain handling into a seamless, profit-optimized operation.
Zhenjiang AGS machinery is specialized in the lines of screw conveyor, chain conveyor, belt conveyor, bucket elevator, all kind of machines and components for flour mill, feed mill, rice mill and other bulk material handing industries.
0ur products have exported to Thailand, Philippines, Vietnam, Malaysia, Indonesia, India, Russia, Colombia, Brail, Spain, U.A.E, Saudi Arab, South Africa and more than 30 countries.
All the products are tested before delivery according to relevant international standard or as per customers' requirements. Besides the international standard products, we can also design new molds for the new products as per your drawings or requirements.
With more than 20 years experience in the material handling industry, we hope to become one-stop suppliers for all the different machines and components.
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